NHTSA turned down a request to launch a defect investigation into the concealed manual door releases fitted to the Tesla Model 3, according to Electrek. The rejection applies to 179,031 model year 2022 Model 3 vehicles.
Tesla owner Kevin Clouse lodged the petition on November 7, 2025, Electrek reported. Clouse contended that the Model 3's emergency egress controls for the mechanical door release are not readily accessible and clearly identifiable, breaching federal safety standard FMVSS 206.
By March 13, 2026, the agency had logged just one consumer complaint tied to a concealed or unlabeled manual release and an entrapment risk, and that complaint came from Clouse's own VIN, according to Electrek.
NHTSA said the issues raised do not point to the likelihood of a safety related defect that would justify a defect investigation, adding that the matter is better handled through rulemaking.
On November 4, 2025, a second petition reached NHTSA's Office of Rulemaking, seeking a new federal standard that would require a robust and obvious door egress system in all motor vehicles, Electrek reported. The agency granted that request.
In September 2025, NHTSA had opened an investigation into Model Y door handles after parents reported children trapped in the back seat once the 12-volt system failed, according to Electrek.
Congress introduced the SAFE Exit Act in January, citing 15 deaths linked to door-handle access, Electrek reported.